Manuals and User Guides for Kawasaki BAYOU We have 2 Kawasaki BAYOU manuals available for free PDF download: Service Manual. The Kawasaki KLF/ Bayou requires the valve clearance, engine oil and oil filter be inspected every miles. Keep your Bayou free of problems and in. View File Kawasaki Bayou Service Manual Kawasaki Bayou.

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Posted September 17, Hope that does it. I also ordered a compression test kit that should be coming in soon. I tested on a desktop so if you are trying with a mobile phone, make sure you have a pdf viewer. Posted December maanual, Sign in Already have an account?

Download Kawasaki Bayou — Owner’s Manual PDF – Pages

I have already read lots of cool threads and cant wait to show more pics of my progress. I had to find this photo on the “archives” and was taken before smart phone were even available I believe.

You need to be a member in order to bxyou a comment. The 96 frame was rotten so I decided to use my original It also has to idle and warm up when you first start it which is really annoying now that its cold Need help with teardown of Bayou Already have an account? Sign In Sign Up. Was going to tear down top end. I have since cleaned the carb and replaced the fuel valve and gas lines and cleaned out the gas tank and cap.


I have a larger bayou rear axle merging with a honda shadow vtwin cc shaft drive bike and and yamaha golf cart.

Kawasaki Bayou Service Manual – Kawasaki ATV Forum – QUADCRAZY

Its been treated rough but is still complete and functional with the exception of not being able to run long before it locks up. Thank you to anyone who has read this sorry it’s so long but wanted to try and give the full story. The extra wire I have is a grey wire which has a loose unattached end beside the ignition kzwasaki.

New to atv’s but not to mechanical work. Im getting ready to pull and crack the case open and have a peek. I sorted this by making up a conversion harness using the 2 looms but still the push button start would not work. Share this post Link to post Share on other sites.

I tried, can’t figure it out either.? What should i try first? By Spartacus StroppelSaturday at On checking the Cdi unit I have found that I have 6 wires going into the cdi unit but all the wiring diagrams I’ve seen only show 5 for kaaasaki 96 model.

I am building “Frank” or “Frankie” the monster cart with around 10 mmanual 12 inch and 26’s. I tore the carb apart and rebuilt it and fiddled with the air screw and nothing changed. Register a new account. Any suggestions or tricks before I proceed? I swapped the magneto and stator over from the 96 bike but then noticed that the magneto and stator wiring was slightly different so I decided best thing to do would be to change the wiring loom over.


When i went to look at it, the seller had warmed it up before hand he was riding it when I got there. It locks up after a few rounds, Im pulling baoyu motor now to see wtf. A friend told me that it didn’t have oaners compression.

What else do I need to do? It didnt rattle or knock when it fires a few short times and it cranks and cranks with the starter before it locked up again.

This was my first “new” quad I had purchased I think back in ornot sure. Im just disabled now and not as pliable as I was 20 years ago.

Bayou 220 250 KLF220 KLF250 Kawasaki Service Manual

I still fix shit, just takes me longer now with health and age, and Im on a low budget now. Having done this I ran into issues connecting my original bayuo stop switch and push button start.

So now I have the engine turning over with the starter button. Sign up for a new account in our community.